ERW High Frequency Welder Direct Square Forming Square Tube Mill
The high-frequency pipe production line is specialized equipment to produce high frequency straight seam welded pipes for structuralpipe and industrial pipe with 50mm×50mm -110mm×110mm and wall thickness of 2.0mm-4.0mm.
Direct Square to Square Pipe Mill/Tube Mill
Compare with round into square&rectangle forming way,this way is better for the shape at the edge of cross section,comparatively, semi-diameter of inner arc is Small, and the brim is flat, outlook is regular.
It is directly roll the steel strip and bend it to square & rectangular shape, then weld it to finish the formation.
Basic Technical Information of Welded Pipe Production Line | Product&yield | Round Pipe | 60mm-140mm Thickness:2.0mm-5.0mm |
| Square & rectangle tube | 50mm×50mm -110mm×110mm Thickness:2.0mm-4.0mm |
| Length | 6m-12m Length Tolerance: ±3mm |
| Production Speed | 20-60 m/min |
| Production capacity | 30,000ton/year |
| Consumption | Mill installed capacity | 180 kw |
| Line Area | 80m(length) ×6.5m (width) |
| worker | 6-8 workers |
| Raw Material | Carbon Steel coil | Q235B(ASTM GR·D,σs 230) |
| Width | 190mm-440mm Thickness: 2.0mm-5.0mm |
| Coil ID | 520-680mm |
| Coil OD | Max 1700mm |
| Coil Weight | 5.0t |
Characteristics and Advantages:
1).Compare with round into square&rectangle forming way,this way is better for the shape at the edge of cross section,comparatively, semi-diameter of inner arc is Small,and the brim is flat,outlook is regular.
2).the whole line load is low ,especially the sizing parts.
3).The width of steel strip is small about 2.4-3% than round into square & rectangle,it can save the consume of raw material.
4).It adapt the multi-point bending way, avoid the axial force and side abrasion, reduce the forming step while ensure the quality,meanwhile it reduce the power wastage and roller abrasion.
5).It adapt the combined type roller on the most of the stands,it realize that one set of roller can produce dozens of square&rectangle pipe with different specification,it decrease the store of roller,low the cost about 80% on roller, Fast the bankroll turnover, short the time one new product design.
Technical flow
Scrolling up→ Uncoiling → Shear and Welding→ Spiral accumulator→ Forming → H.F. induction welding→ External burr removing→ Cooling → Sizing→ Flying saw → Run out table →Inspecting→ Packing→ Warehouse
Forming process | Round pipe | Cold roll forming process | Good roller design |
| ZTF forming process | Save alt least 60% roller cost with electric control adjustment |
| Square & rectangular pipe | General round-to-square process | Stable forming process |
| Round-to-square with turkshead | Good pipe quality |
| Process of directly square-to-square(DSS) | One set of roller can produce all tubes with electric control and automatic adjustment |
Equipment Advantages
- ZTF forming process save roller up to 60%
- With direct square forming technology, one set of roller can produce all pipe sizes
- Electric control and automatic adjustment, high precision, high roller change speed
We can design and manufacture square tube machine according to customer’s requirement.
Product Tags:
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Erw 4.0mm High Frequency Welded Tube Mill Direct Square Forming Images
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